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  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe

Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe

Cut Groove Weldolets are specialized pipe fittings designed to create branch connections on main pipelines, utilizing a precise groove-cutting technique and full-penetration groove welding for high-strength, leak-proof connections. They are widely used in high-pressure and high-temperature applications across industries such as oil and gas, chemical processing, and power generation.
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe
  • Cut Groove Weldolets Threaded Welded Outlet Q235 Steel Muffs Milling Threaded Coupling for Welding Pipe

Description

Key Features

Groove-Cutting Design:
The main pipe is cut with a specific groove (e.g., V-shaped or U-shaped) to accommodate the Weldolet, ensuring a precise fit and optimal weld quality.
This design minimizes stress concentrations and enhances the overall integrity of the connection.
Full-Penetration Groove Welding (CJP):
The welding process completely fills the groove, creating a joint that is as strong as the base material.
This ensures the connection can withstand high pressures and temperatures without failure.
Beveled Ends:
Both the run (main pipe) and branch sides of the Weldolet are beveled, facilitating easy alignment and welding.
The bevel angle is typically specified to ensure proper weld penetration and fusion.
Material Compatibility:
Available in a wide range of materials, including carbon steel, stainless steel, and alloy steels, to suit various applications and environmental conditions.
Size and Schedule Versatility:
Offered in numerous sizes and schedules, making them adaptable to different pipe diameters and wall thicknesses.




Installation Process

Preparation: Gather all necessary tools and materials, including the Weldolet, main pipe, welding equipment, and safety gear.
Cutting the Groove: Use a scribe line as a guide to cut a precise groove in the main pipe, ensuring the cut is parallel to the branch pipe axis.
Aligning and Fixing: Place the Weldolet onto the main pipe, using the outer edge as a template to scribe the alignment marks. Tack-weld the Weldolet at four points to secure it in place temporarily.
Welding: Perform a full-penetration groove weld around the Weldolet, completely filling the weld bevel.
Ensure the weld is smooth and free of defects.
Post-Weld Treatment: Clean the weld area to remove any slag or spatter. Conduct a visual inspection and, if necessary, non-destructive testing (NDT) to verify the weld quality.
Pressure Testing: Perform a pressure test to ensure the connection is leak-proof and can withstand the design pressure.

Advantages

  • Enables production of intricate shapes (e.g., hollow structures, multi-way valves).
  • Delivers high dimensional accuracy (tolerance ±0.1mm) and smooth surface finish (Ra ≤ 3.2μm).
  • Supports diverse stainless steel grades: 304, 316, 316L, etc., for varying corrosion and temperature resistance.

This process is widely applied in Stainless Steel Lost Wax Casting Pipe Fittings, ensuring durability and precision for complex designs.

    Silica Sol Casting

    A refined variant of investment casting using silica sol as a binder, offering superior surface quality and fewer defects (e.g., porosity, sand inclusions).

    Ideal for high-end applications like medical devices and food-grade machinery (compliant with ISO 13485, FDA standards). Many Stainless Steel Cast Pipe Fittings are produced using this method to guarantee a smooth finish and enhanced reliability.


    Key attributes

     

    Technic

    Casting or Forged

    shape

    Equal

    head code

    round

    Surface Treatment

    Smooth

    customized support

    OEM, ODM, OBM

    place of origin

    China

    brand name

    Jarzoo

    model number

    custom

    Connectivity

    Flange

    Material

    stainless steel 304 316 316L

    Technology

    investment casting in one

    working environment

    oxidation and corrosion resistance

    high temperature quality

    high temperature resistance

    quality

    good&durable

    Size

    Customized Size

    MOQ

    1pc

    OEM

    Provide OEM Services

    Seal

    100% leakage test

    Sample

    Available

     QC

     100% inspection


    Applications of Stainless Steel Precision Casting Pipe Fittings

    Stainless steel precision casting pipe fittings are critical components in industries requiring corrosion resistance, high precision, and complex geometries. Their versatility stems from advanced manufacturing processes like investment casting (lost-wax casting) and silica sol casting, enabling seamless integration into diverse systems. Below are their primary applications:

    1. Plumbing & Sanitary Systems

    Shower Enclosures: Precision-cast glass clamps, hinges, and U-channels for frameless shower doors (e.g., 304 stainless steel E-shaped clamps with 50kg load capacity).
    Drainage & Piping: Elbows, tees, and reducers for corrosion-resistant wastewater systems in residential and commercial buildings.
    Water Supply: Fittings for potable water lines (compliant with NSF/ANSI 61 standards for safe drinking water contact).
    Precision casting enables leak-proof joints and smooth internal surfaces, which help prevent bacterial growth. It also supports custom designs to meet aesthetic and functional requirements, such as concealed fixtures.


    2. Industrial Machinery & Equipment

    Pump & Valve Components: Impellers, housings, and connectors for chemical, oil & gas, and marine applications (e.g., 316L stainless steel pump bodies resistant to seawater corrosion).
    Automotive Systems: Exhaust flanges, turbocharger manifolds, and fuel rail fittings (withstanding high temperatures and vibrations).
    Instrumentation: Precision connectors for pressure gauges, flow meters, and sensors (e.g., miniature 304 stainless steel tees with ±0.05mm tolerance).
    Produces lightweight yet durable parts with thin walls (as low as 2mm) for efficiency.
    Ensures dimensional stability under extreme operating conditions.


    3. Medical & Pharmaceutical Equipment

    Surgical Instruments: Handles, connectors, and joints for laparoscopic tools (e.g., 316L stainless steel fittings with mirror-polished surfaces for easy sterilization).
    Fluid Management Systems: Valves, filters, and couplings for sterile liquid transfer in biotech and pharmaceutical plants.
    Diagnostic Devices: Fittings for MRI machines, X-ray equipment, and lab analyzers (non-magnetic 304/316L grades to avoid interference).
    Meets stringent hygiene standards (ISO 13485, FDA compliance).
    Eliminates welding lines that could harbor contaminants, ensuring biocompatibility.


    4. Architectural & Decorative Applications

    Staircase Handrails: Adjustable elbows, brackets, and end caps for modern stair designs (e.g., 50mm-diameter 304 stainless steel elbows with 90° rotation).
    Curtain Wall Systems: Spiders, claws, and connectors for glass facades in high-rise buildings.
    Furniture & Lighting: Decorative tubes, joints, and bases for luxury interior fittings (e.g., brushed finish 304 stainless steel lamp holders).
    Achieves intricate designs (e.g., logo embossing, curved profiles) without machining.
    Provides consistent surface quality for aesthetic appeal (e.g., 600-grit polishing).


    5. Food & Beverage Processing

    Dairy & Brewery Equipment: Fittings for milk tanks, beer kegs, and pasteurization systems (e.g., 316L stainless steel sanitary clamps with Tri-Clamp connections).
    CIP (Clean-in-Place) Systems: Spray balls, nozzles, and distributors for automated cleaning of processing lines.
    Resists acidic/alkaline cleaning agents without degradation.
    Ensures smooth internal contours to prevent product residue buildup.

    6. Marine & Offshore Engineering

    Shipbuilding: Pipe fittings for ballast water systems, fuel lines, and cooling circuits (e.g., duplex stainless steel 2205 tees for saltwater resistance).
    Offshore Platforms: Subsea connectors, chokes, and manifolds for oil extraction (withstanding pressures up to 10,000 PSI).
    Combines high strength with corrosion resistance in harsh marine environments.
    Reduces weight compared to forged parts, improving fuel efficiency.

    Applications
    High-Pressure Piping Systems:
    Ideal for applications where a strong, reliable connection is critical, such as in oil and gas refineries, chemical plants, and gas pipelines.
    High-Temperature Environments:
    The robust design and welding method ensure the connection remains intact under extreme temperature conditions.
    Fluid Flow Applications:
    Provides a smooth transition between the main pipe and branch pipe, reducing turbulence and improving flow efficiency.
    Energy Sector:
    Used in thermal power plants, nuclear power stations, and other energy facilities for steam circulation and cooling water systems.

    Advantages of Stainless Steel Precision Casting Pipe Fittings

    1. High Precision and Complex Geometries

    Precision casting (investment casting) allows the creation of highly intricate components—such as hollow structures, multi-way valves, and thin-walled fittings—with tight tolerances up to ±0.05mm. This eliminates the need for extensive machining and supports fully custom designs tailored to specialized industries including medical devices and aerospace.

    2. Superior Corrosion Resistance

    Stainless steel fittings made from grades such as 304, 316, and 316L offer exceptional resistance to corrosion, oxidation, and chemical exposure. These properties make them suitable for demanding environments including marine, chemical processing, and food-grade applications. The use of the silica sol casting process further improves surface integrity, minimizing risks of pitting and crevice corrosion.

    3. Material Efficiency and Cost-Effectiveness

    With near-net-shape production, precision casting achieves material utilization rates exceeding 90%, significantly reducing waste. This makes it a cost-efficient solution, especially for small to medium batch production. The process also minimizes secondary operations such as drilling or welding, shortening lead times and streamlining manufacturing.

    4. Durability and High-Temperature Performance

    Stainless steel precision castings retain high mechanical strength under extreme temperatures—up to 1,200°C for specific grades—making them ideal for high-heat applications like automotive exhaust systems and industrial machinery. They also offer excellent resistance to wear, impact, and fatigue, ensuring reliable performance in harsh operating conditions.

    5. Smooth Surface Finish and Aesthetic Quality

    Precision casting delivers components with consistently smooth surfaces and high aesthetic appeal, reducing the need for post-processing. The superior finish not only enhances visual quality but also supports hygienic and cleanability requirements in applications such as food, pharmaceutical, and architectural fittings.


    About Jarzoo

    Hebei Jarzoo Metal Products Co., Ltd. specializes in custom precision castings using advanced investment casting (silica sol/lost wax). With decades of experience since the 1990s and a complete production line including mold design, casting, machining, and surface treatment, we serve industries ranging from brewing and food processing to automotive and aerospace.

    We support full OEM/ODM capabilities, fast sampling, and reliable international logistics from our well-located base near Beijing and Tianjin ports.







     


    Technical Specifications


    Specification

    Customizable according to customers' drawings or samples

    Material

    stainless steel;304 CF8 1.4308 304L CF3 316 CF8M 1.4408 316L CF3M 1.4404 1.4409

    WCB 1.0619 25# 35# 45# Carbon Steel; Alloy Steel; Copper alloy etc.

    We test the chemical composition of every furnace before pouring by spectrometer to accord with the international standards

    Technology

    Silicon sol precision casting/investment casting/lost wax casting

    Machining

    CNC machining center, CNC lathe

    Casting tolerance

    IT4 - IT7

    Machining tolerance

    +/- 0.005mm,ISO2768-f

    Standard

    DIN,JIS,ASTM,GOST,ISO,BS

    Weight range

    0.01-150kg

    Specification of casting furnace

    200T

    Finish

    Acid passivation

    Heat treatment

    Available

    Surface treatment

    Electrochemical polish.mirror polish. As customers’ requirements

    Application

    Automobile, agriculture, machinery, furniture,

    construction, home appliances, electronics.piping.aircraft parts,hardware,OEM&ODM capability.etc.

     

    Why Choose Us?

    This combination of precision, durability, and versatility makes stainless steel precision casting pipe fittings indispensable in modern engineering and design. For customized solutions, partnering with Jarzoo ensures cost-effective, high-quality outcomes.




    Packaging & Shipping

    Products are carefully protected with spark-proof film or kraft paper, then boxed or palletized. Reinforced corners and custom packaging help withstand long-distance sea or truck transport, ensuring safe arrival at customer destinations.

    Packaging Details

    Carton/Palette/Customized

    Individual Packaging Size

    Example: 8X10X15 cm (subject to change)

    Single Item Gross Weight

    Example: 0.50 KG (subject to change)

    Delivery Time

    7-30 days after payment

    Shipping Method

    Sea/Air/Courier

      

    Customization options

    Customization Option

    Minimum Order Quantity

    Customized logo

    100 pieces

    Customized packaging

    100 pieces

    Graphic customization

    100 pieces

    Products customization

    100 pieces

     

    Frequently Asked Questions

    Q1: What is your typical delivery time?

    Sample orders are typically delivered within 25 working days. Mass production orders are generally completed within 60 working days.

     

    Q2: What are your accepted payment terms?

    For orders under $1000 USD, full payment is required in advance. For orders of $1000 USD or more, a 30% deposit via T/T is required upfront, with the remaining balance due before shipment.

     

    Q3: What information do you need from clients to begin production?

    We can customize products based on your provided drawings and samples.

     

    Q4: Do you retain traceability records?

    Yes, tested samples are securely stored in our laboratory for a minimum of two years to ensure full traceability.